'57 Resto

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Kolo
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'57 Resto

Post by Kolo »

This is a followup to my previous post. I hope to keep this one up to date with the progress.
As you can see from the photos a little bit has happened over the last week, finding more and more rust the further I explore.
Will be on the hunt for some of the replacement panels I need as I'm hoping to keep mostly original steel on the bus, also hoping to keep the dollars down as well.

Anyway I hope you enjoy. Please comment both positive and negative as this is my first attempt at restoration.

Kolo
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This is how he arrived at my place. Doesn't look too bad.
This is how he arrived at my place. Doesn't look too bad.
Look at him now. Rust rust and more rust.
Look at him now. Rust rust and more rust.
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Kolo
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Re: '57 Resto

Post by Kolo »

Some more photos for your viewing pleasure.
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Subfloor looks rusty but is still solid through the main rails. Some parts will need replacing
Subfloor looks rusty but is still solid through the main rails. Some parts will need replacing
IMG_1494.jpg
middle of the cargo floor looks solid. Hope I can save most of it
middle of the cargo floor looks solid. Hope I can save most of it
IMG_1505.jpg
IMG_1504.jpg
Cargo floor with hole above jack point and near pillars
Cargo floor with hole above jack point and near pillars
Back shelf above engine bay, mostly shot
Back shelf above engine bay, mostly shot
rust internal on the outer skin under the inner of the passenger side popout
rust internal on the outer skin under the inner of the passenger side popout
and rust on the inner
and rust on the inner
Both A pillars shot
Both A pillars shot
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Ian 68
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Re: '57 Resto

Post by Ian 68 »

keep at it, as Klaus says.." it's only metal "

It may take a huge effort, lots of $$ lots of time in the shed, you may miss out on a few things as you save to get it done BUT..when you fire up the engine for the 1st time and take it for a drive..you will forget all of that and you'll smile every single time you drive it..

Best

Ian
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Kolo
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Re: '57 Resto

Post by Kolo »

thanks for the encouragement Ian. Starting the engine seems a looooonnng way off.
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Cam Biscuit
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Re: '57 Resto

Post by Cam Biscuit »

Getting stuck in ! Good on you 8)
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tar76
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Re: '57 Resto

Post by tar76 »

Keep it up mate, it's a long process but your past the first and hardest hurdle....you've got a split!
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Kolo
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Re: '57 Resto

Post by Kolo »

A little work has been going on over the last couple of weeks.

The roof has always been my biggest concern, so I had a go at trying to remove some of the dents. After hours and hours of heating and cooling I have made some progress. I have noticed that if I jack the front roof brace up slighlty I can remove all the roof dents, but as soon as the pressure is released the dents pop back in. I need to work out a way of keeping the roof brace up. The bottom of it a stuffed so new braces may be the answer.

Also discovered that the floor is in pretty good condition overall. So going to remove that and tidy it up.

I'm all over the place at the moment with jobs on the kombi, I'm trying to determine what direction to take.
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Floor seems to be in pretty good condition
Floor seems to be in pretty good condition
IMG_1582.jpg
Roof starting to straighten out
Roof starting to straighten out
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Ian 68
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Re: '57 Resto

Post by Ian 68 »

That roof is killer ! Open a tin of Penatrol, brush it on and she's done !

Keep at it mate, your doing well.

Best

Ian
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Kolo
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Re: '57 Resto

Post by Kolo »

Could I use a 1600 TP engine with the original RGB gearbox that I have? I think it would be a small nut
paul willans
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Re: '57 Resto

Post by paul willans »

you can but youll have to grind a bit out of the bellhousing where the flywheel hits the edges also change the starter end bush to 12 volt in the bellhousing by punching the old one out and you good to go
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Kolo
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Re: '57 Resto

Post by Kolo »

Thanks paul.
Eventually I would like to go IRS. What tranny should I look for?
I'm picking up a 1600TP engine with universal case. Will need to chase up some tinware to fit the bus.
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Kolo
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Re: '57 Resto

Post by Kolo »

This is a 1600 gearbox from a lowlight, would it be IRS?
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gearbox.jpg
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Ian 68
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Re: '57 Resto

Post by Ian 68 »

I think the best standard box you can get is from a beetle. You'll see them on here on other sites being referred to as Single side plate box or SSP etc.

The code on the box is AT so you may find them being called that as well. I'm no expert at all here, only going by what advise I took when doing an IRS conversion on the Yoot a while ago.

I guess it depends on the use that your going to give the bus or the factors for conversion, like most things when your doing a conversion you need to decide all that 1st....then cost and availability of spares is another big factor

This link here will hopefully help you along the way, at least it gives you the years, ratio's and cars to look out for..

http://www.shining-wit.net/rick/buggy/d ... &%20Ratios

There are a lot of really knowledgable people on here, people that have forgotten more than I know BUT in my experience if you ask the questions, no matter how daft you think it is, someone will help and you'll will get a few differing views, all you have to do then is work out which way to go. Hope this helps a little.

Best
Ian
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Kolo
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Re: '57 Resto

Post by Kolo »

Thanks Ian
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Kolo
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Re: '57 Resto

Post by Kolo »

Finally got some time to do some work. The headlight buckets certainly needed some work. Not much I know but better than nothing.
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Looks like swiss cheese. This is the worst of the 2.
Looks like swiss cheese. This is the worst of the 2.
Starting welding.jpg
more welding.jpg
weld.jpg
filler for shape.jpg
needed some filler to ensure the shape was perfect
needed some filler to ensure the shape was perfect
Looking better now
Looking better now
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